We move your team from a reactive "firefighting" cycle to a state of data-driven proactive management. By establishing a single "source of truth" for floor performance, we stabilize equipment availability and ensure your facility consistently meets daily unit goals.
Our diagnostic audit aggressively targets the "Seven Wastes" (Muda), such as batch scrappage, overproduction, and non-utilized talent. We have a documented history of reducing material waste, for example, slashing batch losses from 15% down to 2.5% through process re-engineering.
We optimize Overall Equipment Effectiveness (OEE) by permanently fixing the "bad actor" assets that cause chronic downtime. This results in significant throughput gains, such as our proven recovery of 130 minutes of daily production time per high-speed line.
We reframe technical interventions as "engineered profitability" for the C-suite. By bridging the gap between digital data and physical assets, we turn operational insights into financial recovery, achieving results like a 14:1 ROI on material reclamation projects.
Using frameworks like DMAIC and Kaizen, we design a phased maturity model tailored to your 2030 goals. This "Roadmap to Excellence" ensures that performance gains stick through standardized workflows and a culture of sustained improvement.
We improve your efficiency, profitability, safety, and operational performance through technical and strategic analysis of your processes.
Typically exceeding 20% of production cost:
We eliminate operational inefficiencies through Lean Six Sigma and Value Engineering to deliver significant ROI. Our interventions consistently reduce annual production costs by 20%+, directly boosting your plant's bottom line and long-term competitiveness.
On SR&ED and other government grants.
Our focus on technical excellence and hands-on execution has earned a 96% approval rate. We prioritize clear communication and provable results, ensuring every optimization project meets the highest industry benchmarks for operational reliability, allowing the customer to build the bridge with government funding.
Delivered to clients across various sectors.
Over the last decade, we’ve empowered manufacturers to recoup $500K+ in hidden losses. By mitigating unplanned downtime and material waste, our data-driven strategies transform complex operational challenges into substantial, measurable financial recoveries.
Lean and SR&ED consultants with hands-on cross-industry experience.
We offer deep mechanical and process engineering expertise specifically for Food, Beverage, and Pharmaceutical makers. Our team ensures your facility remains Health Canada GMP compliant while maximizing production speed, safety, and batch consistency.
Via reduced operational costs and increased efficiency.
We transform operational centers into high-value profit drivers. By optimizing asset reliability and material flow, we minimize waste and overhead, significantly increasing available cash flow for your company’s strategic expansion and capital innovation.
Minimizing travel and lodging expenses for clients.
Strategically based in London, Ontario, we deliver rapid on-site support to manufacturers across Southern Ontario and the Great Lakes region. We provide expert failure analysis and reliability audits throughout Southwestern Ontario, Michigan, Indiana, Ohio, Pennsylvania, and Western New York.
We improve your efficiency, profitability, safety, and operational performance through technical and strategic analysis of your processes.
The Inefficiency Killer. Is your production line slower than it should be? We map your existing process flows to identify hidden friction and redesign workflows using proven Lean Six Sigma techniques. We bridge the gap between pilot-scale batches and industrial-scale volume, ensuring your growth doesn’t lead to operational collapse.
Key Benefits:
(AI & ERP Integration)
Turn Scattered Data into Strategic Power. Most plants have “scattered and useless” data. We integrate your ERP (like Acumatica) with AI-driven manufacturing systems (like Manueva.ai) to create a single source of truth. We bridge the IT/OT gap, ensuring your people and processes are actually ready to leverage high-tech automation.
Key Benefits:
Precision Engineering for Permanent Fixes. Chronic machine jams and systemic mechanical failures are active leaks in your cash flow. We provide the deep root-cause analysis (RCA) and technical execution that in-house teams often lack. We don’t just “patch” issues; we re-engineer components to eliminate the failure mode entirely.
Key Benefits:
Efficient by Design. High production costs and launch delays often start at the design phase. We utilize Design for Manufacturing (DFM) and Lean Integration to optimize your products for high-speed industrial environments before you invest in expensive tooling or materials.
Key Benefits:
Your Compliance Safety Net. Navigating Health Canada GMP, FDA, and ESA standards can be a legal minefield. We manage the complex validation and documentation process, ensuring your facility is always “audit-ready” and your imported equipment meets strict Canadian standards.
Key Benefits:
Our initial diagnostic audit uses a standardized methodology to quickly pinpoint where the greatest hidden waste in materials, labor, and time is embedded within your operation. This assessment identifies the "low-hanging fruit" and "bad actor" assets to provide immediate value while building a quantitative baseline for your long-term vision.
We eliminate guesswork by turning scattered floor data into a single "source of truth" that bridges the gap between digital ambitions and operational reality. By integrating real-time Overall Equipment Effectiveness (OEE) and Mean Time Between Failures (MTBF) data, we focus technical resources on the value fulcrum, the specific assets and processes that drive the most revenue for your facility.
We serve as your fractional technical executor, providing the "boots-on-the-ground" implementation and engineering depth that in-house teams often lack the time to tackle. Our team works shoulder-to-shoulder with your staff on the floor to ensure that process re-engineering and automation are properly adopted, delivering immediate ROI without disrupting ongoing operations.
We shift your maintenance and operations teams from a reactive "firefighting" cycle to a state of sustained, proactive awareness. This stabilization ensures that your facility can move away from managing daily surprises to consistently achieving 90%+ audit-readiness and meeting daily production quotas.
High-stakes manufacturing demands a partner that understands the high cost of non-compliance and unplanned downtime. Our practice provides the fractional technical expertise necessary to turn regulatory requirements into strategic drivers of efficiency and financial return.
Mastering the intersection of advanced engineering and strict regulatory validation for critical production lifecycles.
Recapturing operational capacity through integrated process transformation and documented reduction in cost-per-unit.
Optimizing the performance of high-speed bottling and canning assets to ensure maximum throughput and minimal downtime.
Guaranteeing audit-readiness and compliance certainty through disciplined technical execution and process-driven quality control.
Maximizing yields and asset longevity in environments where hygiene standards and equipment reliability must coexist.
Stabilizing through-oven performance and energy efficiency via specialized thermal engineering and proactive asset management.
We implement artificial intelligence directly within industrial operations to reduce downtime, improve quality, increase productivity, and enhance safety from day one.
We deploy AI that works 24/7 inside your plant, without costly robots or disruptive changes to your existing infrastructure.
Solutions for:
Productivity Efficiency
Boost productivity with real-time insights that help eliminate bottlenecks and improve flow.
Downtime Reduction
Keep your lines running with AI that detects machine issues before they cause stoppages.
Quality Assurance
Ensure every product and package meets the highest standards for appearance, consistency, and integrity. So your brand delivers excellence, every time.
Health & Safety
Protect your team and stay compliant with automated checks for PPE, handwashing, restricted access, and hazardous conditions.
We serve as your fractional technical executor, providing the hands-on engineering depth and "boots-on-the-ground" implementation required to solve chronic mechanical and process failures that in-house teams lack the bandwidth to address.
Our expertise is specialized exclusively for the manufacturing floor, addressing the unique mechanical and regulatory demands of high-stakes sectors where Health Canada GMP and ESA certifications are non-negotiable standards.
We engineer profitability by reframing technical interventions as financial recovery, delivering a documented 20–30% reduction in operational costs through proven results like reclaiming $102,500 in annual revenue value per production line.
Prioritizing regional responsiveness within the London-Detroit-Buffalo industrial triangle, we maintain a three-hour driving distance commitment to ensure critical failure analysis and process stabilization occur directly on your shop floor in real-time.
